6 and 12 Volt Generators
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15-02A  6 AND 12 VOLT GENERATORS AND PARTS
15-02A-1  6 AND 12 VOLT GENERATORS
PREFIX PART NO. DESCRIPTION APPLICATION PRICE
R/B A-5992

 

GENERATOR, 6-VOLT, AUTO-LITE MODEL GEG, 6" BETWEEN FRONT AND REAR HEADS.

 MB/GPW/CJ-2A $375.00*
R/B 640151

 

 GENERATOR, 6-VOLT, AUTO-LITE  MODEL GDZ, 6  11/16" BETWEEN FRONT AND REAR HEADS.

 CJ-2A/3A EARLY VJ/SW/SD/PU
$ 375.00*
R/B 925044

 

 GENERATOR, 12-VOLT, AUTO-LITE  MODEL GJP, 6 11/16" BETWEEN FRONT AND REAR HEADS.

 CJ-3B/5/6  DJ-3A  FC-150/170   SW/SD/PU 
$ 375.00*
R/B 925045

 

 GENERATOR, 6-VOLT, AUTO-LITE MODEL GGW, 6 11/16" BETWEEN FRONT AND REAR HEADS.

CJ-3B/5/6   DJ-3A  FC-150/170   SW/SD/PU  $ 375.00*
R/B 922832

 

 GENERATOR, 6-VOLT, DELCO-REMY.

CJ-3B/5/6   DJ-3A  FC-150/170   SW/SD/PU  $ 375.00*
R/B 919289

 

 GENERATOR, 12-VOLT, AUTO-LITE MODEL GJC.

CJ-3B/5/6   DJ-3A  FC-150/170   SW/SD/PU  $ 375.00*
 
A-5992 $ 375.00
640151 $ 375.00

925044 $ 375.00
919289 $ 375.00
 

* CORE REQUIRED *

 

A FEW GENERATOR INSTALLATION TIPS

All of the generators listed above are interchangeable and can be installed on all L-4-134, F-4-134, L & F 6-161 and L-6-226 engines with either 6-volt or 12-volt systems.  The spacing between the tabs on the inside of the front (pulley end) and the rear (commutator end) is more or less the same on all of these generators.

When installing a generator:

First, hold the generator in the general position it will be in to align the three pulleys: generator, water pump and crankshaft.  This will determine how the generator pivot bolts will be installed.  With the use of flat washers on either side of the pivot bolts an exact lineup can be accomplished.  The unthreaded shouldered portion of the pivot bolts use ½” I.D. flat washers and the threaded portion of the pivot bolts use 5/16” I.D. flat washers. The pivot bolts can be installed with the heads facing forward or to the rear of the generator.

Second, when the three pulleys are aligned and the generator loosely mounted on the generator supports, the generator adjusting brace can be properly installed and aligned with the use of flat washers on the generator front (pulley end) and the water pump or front engine plate.

Third, use your appropriate Service Manual to set the correct fan belt deflection.  A loose belt will cause the belt to slip on the pulleys, an extremely tight belt will cause excessive wear on the water pump and generator bearings.

Last, unlike an alternator, a functioning generator will not charge the system at engine idle.  The voltage output of these generators is not adjustable, voltage adjustment is made at the voltage regulator. Both the generator and its matching voltage regulator must be polarized to prevent damage to either component.  These procedures are detailed in your appropriate Service Manual.

 
15-02A-2  GENERATOR BRUSHES, BEARINGS, OILERS AND KEYS
 
             GENERATOR BRUSHES
 
PREFIX PART NO. DESCRIPTION APPLICATION PRICE
OEM A-1651

 

GENERATOR BRUSH SET, FOR USE WITH AUTO-LITE GEG GENERATORS.

   MB/GPW  CJ-2A
$ 37.50
OEM 118421

 

GENERATOR BRUSH SET, FOR USE WITH AUTO-LITE GDZ GENERATORS.

 CJ-2A/3A $ 22.50
OEM 719927

 

GENERATOR BRUSH SET, FOR USE WITH DELCO-REMY GENERATORS.

 DJ-3A  CJ-3B/5/6 $ 14.50
OEM 922482

 

GENERATOR BRUSH SET, FOR USE WITH DELCO-REMY GENERATORS.

 DJ-3A  CJ-3B/5/6 $ 19.50
OEM 925648

 

GENERATOR BRUSH SET, FOR USE WITH AUTO-LITE GGW GENERATORS.

 DJ-3A  CJ-3B/5/6 FC-150/170 SW/SD/PU $ 41.50
OEM 925652

 

GENERATOR BRUSH SET, FOR USE WITH AUTO-LITE GJC AND PRESTOLITE GJP  GENERATORS.

 DJ-3A  CJ-3B/5/6 FC-150/170 SW/SD/PU $ 44.50
 
A-1651 $ 37.50
118421 $ 22.50
 
719927 $ 14.50
922482 $ 19.50
 
925648 $ 41.50
925652 $ 44.50
 
NOTE:
MOST GENERATORS ARE INTERCHANGEABLE SO APPLICATIONS MAY VARY
 
            GENERATOR BEARINGS , OILERS AND KEYS
 
PREFIX PART NO. DESCRIPTION APPLICATION PRICE
OEM 119429

 

BEARING, GENERATOR, COMMUTATOR END, BRONZE, ABSORBENT, FOR USE WITH AUTO-LITE GENERATORS GEG, GDZ AND GGW. .627 I.D. X .755 O.D. X .968 LONG.

MB/GPW   CJ-2A/3A/3B/5/6 DJ-3A FC-150/170

$ 5.50
OEM 919286

 

BEARING, GENERATOR, COMMUTATOR END, BRONZE, ABSORBENT, FOR USE WITH AUTO-LITE GENERATORS GJC, GJP, AND GGW.564 I.D. X .695 O.D. X .718 LONG.

CJ-3A/3B/5/6 DJ-3A    FC-150/170

$ 5.50
OEM DR-4242

 

BEARING, GENERATOR, COMMUTATOR END, BRONZE, ABSORBENT, FOR USE WITH DELCO-REMY GENERATORS. 564 I.D. X .783 O.D. X .797 LONG.

   CJ-3B/5/6  DJ-3A FC-150/170

$ 18.50
OEM A-6299

 

BEARING, GENERATOR, DRIVE END, FOR USE WITH AUTO-LITE GENERATOR GEG.

 MB/GPW    CJ-2A

$ 22.50
OEM 901203

 

BEARING, GENERATOR, DRIVE END, FOR USE WITH AUTO-LITE GENERATORS GGW, GDZ AND GJP.

 DJ-3A   CJ-3B/5/6 FC-150/170 VJ/SW/SD/PU

$ 22.50
OEM 923117

 

BEARING, GENERATOR, DRIVE END, FOR USE WITH AUTO-LITE GENERATORS GJE AND GGA.

  DJ-3A   CJ-3B/5/6

$ 42.50
OEM 923120

 

BEARING, GENERATOR, DRIVE END, FOR USE WITH AUTO-LITE GENERATORS GJE AND GGA.

  CJ-3B/5/6

$ 22.50
OEM 302347

 

OILER, GENERATOR BEARING, PRESS-IN, FLIP TOP TYPE, AUTO-LITE No. AL-X-489.

ALL VEHICLES

$ 4.50
OEM  A-1641 124545

 

KEY, WOODRUFF, GENERATOR PULLEY TO SHAFT

ALL VEHICLES

$ 2.25
 
119429 $ 5.50 EA.
919286 $ 5.50 EA.
 
DR-4242 $ 18.50 EA.
TYPICAL DRIVE END BEARING
 
302347 $ 4.50 EA.
A-1641/124545 $ 2.25 EA.
 
 
15-02A-3  GENERATOR ATTACHING PARTS
 
            GENERATOR SUPPORT BRACKETS
 
PREFIX PART NO. DESCRIPTION APPLICATION PRICE
T/O A-1392 640153

 

 SUPPORT, GENERATOR ASSEMBLY, MOUNTS ON ENGINE BLOCK, 5 3/4" LONG.

 MB/GPW   CJ-2A/3A/3B     EARLY VJ/SW/SD/PU
$ 38.50
T/O 908367

 

 SUPPORT, GENERATOR ASSEMBLY, MOUNTS ON ENGINE BLOCK, 6 1/4" LONG.

 CJ-3B/5/6 DJ-3A FC-150
$ 42.50
T/O 649816 7375389

 

 SUPPORT, GENERATOR ASSEMBLY, MOUNTS ON ENGINE BLOCK, 5 3/4" LONG.

 M38/M38A1 $ 68.50
T/O 906346

 

 BRACKET, GENERATOR SUPPORT

 L-6-226 SW/SD/PU FC-170
$ 38.50
 

  A-1392/640153

$ 38.50

    908367

$ 42.50

 
 

  649816/7375389

$ 68.50

    906346

$ 38.50

 
 
            GENERATOR ADJUSTING BRACES
 
PREFIX PART NO. DESCRIPTION APPLICATION PRICE
RPL A-1399

 

BRACE, GENERATOR ADJUSTING, SHORT, 5" LONG WITH 1/2" PIVOT BOLT HOLE.

MB/GPW CJ-2A
$ 42.50
RPL A-1491

 

BRACE, GENERATOR ADJUSTING, LONG, WITH "T" HANDLE.

MB/GPW CJ-2A
$ 68.50
RPL A-1400

 

GUIDE, GENERATOR ADJUSTING BRACE.

MB/GPW CJ-2A
$ 22.50
RPL A-1468 7275174

 

BOLT, PIVOT, GENERATOR ADJUSTING BRACE.

MB/GPW CJ-2A M38/M38A1
$ 16.50
RPL A-1469-R

 

SPRING, GENERATOR BRACE.

 

MB/GPW CJ-2A
$ 5.50
T/O 641082

 

BRACE, GENERATOR ADJUSTING, 6 1/4" LONG WITH 3/8" PIVOT BOLT HOLE.

CJ-2A/3A VJ/SW/SD/PU
$ 42.50
RPL 641082-R

 

BRACE, GENERATOR ADJUSTING, 6 1/4" LONG WITH 5/16" PIVOT BOLT HOLE.

CJ-2A/3A VJ/SW/SD/PU
$ 28.50
T/O 649927

 

BRACE, GENERATOR ADJUSTING, CURVED TYPE WITH 3/8" PIVOT BOLT HOLE.

CJ-3A/3B/5/6 VJ/SW/SD/PU
$ 42.50
T/O 733299

 

STRAP, GENERATOR ADJUSTING, 6 5/8" LONG WITH 3/8" PIVOT BOLT HOLE.

L-6-226 SW/SD/PU FC-170
$ 42.50
T/O 801247 7375833

 

BRACE,  ADJUSTING, BELT TENSION WITH 1/2" PIVOT BOLT HOLE.

M38/M38A1
$ 68.50
 

  A-1399

$ 42.50

    A-1491

$ 68.50

 
 

  A-1400

$ 22.50

    A-1468/7375174

$ 16.50

 
 
A-1469 $ 5.50
641082 $ 42.50
 
641082-R $ 28.50
649927 $ 42.50
 
733299 $ 42.50
801247/7375388 $ 68.50
 
            GENERATOR PIVOT BOLTS AND INSULATORS
 
PREFIX PART NO. DESCRIPTION APPLICATION PRICE
OEM A-1395

 

INSULATOR, GENERATOR SUPPORT, 2 REQD.

 ALL 4-134 ENGINES $ 5.50
RPL A-1395-R

 

INSULATOR, GENERATOR SUPPORT, 2 HALF TYPE, 2 REQD.

 

ALL 4-134 ENGINES $ 2.50
T/O A-1397

 

BOLT, SHOULDERED, GENERATOR SUPPORT, 3/4" HEX HEAD, 2 REQD.

ALL 4-134 ENGINES $ 8.50
RPL A-1397-R

 

BOLT, SHOULDERED, GENERATOR SUPPORT, 20mm. HEX HEAD, 2 REQD.

 

ALL 4-134 ENGINES $ 2.50 EA.
RPL A-1397-K

 

KIT, GENERATOR MOUNTING, INCLUDES THE SHOULDERED BOLTS, INSULATORS, WASHERS AND NUTS

 

ALL 4-134 ENGINES $ 12.50
NOS 649818 7375174 NOS 

 

BOLT, SHOULDERED, GENERATOR SUPPORT, DATED 8-52, 2 REQD.

 

M38/M38A1 $ 16.50
OEM 906346-K

 

KIT, GENERATOR MOUNTING, INCLUDES PIVOT BOLTS AND BRACKET BOLTS.

L-6-226 SW/SD/PU FC-150 $ 8.50
 
A-1395 $ 5.50
A-1395-R $ 2.50
 
A-1397 $ 8.50
A-1397-R $ 2.50
 
A-1397-K $ 12.50
649818/7375174-NOS $ 16.50
 
906346-K $ 8.50
 
15-02A-4  GENERATOR DRIVE PULLEYS
 
PREFIX PART NO. DESCRIPTION APPLICATION PRICE
NOS 118432 NOS 

 

PULLEY, GENERATOR DRIVE FOR AUTO-LITE GENERATORS, FOR USE WITH 5/8" BELT, USED ON GENERATORS: GDZ, GGA, GGW, GJC,GJE AND GJP, WITH A 5/8" DIAMETER SHAFT.

 

MB/GPW CJ-2A/3A/3B CJ-5/6 SW/SD/PU FC-150
$ 48.50
T/O 922484

 

PULLEY, GENERATOR DRIVE FOR DELCO-REMY GENERATORS, FOR USE WITH 7/16" BELT.

CJ-3B/5/6 DJ-2A SW/SD/PU FC-150
$ 48.50
 
118432-NOS $ 48.50
 
 
15-02A-5  GENERATOR SPLASH GUARD
 
PREFIX PART NO. DESCRIPTION APPLICATION PRICE
RPL A-642 641919

 

SHIELD, SPLASH, AIR CLEANER, STARTER AND GENERATOR, BOLTS TO RIGHT SIDE FRAME AND ENGINE BRACKET, SHIELDS WATER AND DEBRIS FROM CONTACTING THESE PARTS.

 

MB/GPW CJ-2A/3A/3B

$ 28.50
 
A-642/641919 $ 28.50
 
 
15-02A-6  GENERATOR REPAIR MANUALS
 
TM 9-1825B ELECTRICAL EQUIPMENT (AUTO-LITE)

This is a Department of the Army Technical Manual dated November 1952, 396 pages, 6" x 9", soft cardstock covers, three hole punched and shrink wrapped.

This manual covers the description of and procedures for the disassembly, inspection, repair, rebuild, and assembly of Auto-Lite generators as used on all Willys Jeep vehicles from 1941 through 1952. Many of these items were installed on Jeep vehicles though 1968. This manual should be used in conjunction with the information contained in the pertinent vehicle operator's manuals and service manuals. TM 9-1825B is the most detailed and informative publication available for the early generator maintenance that we have seen to date.

 
 
TM 9-1825B ELECTRICAL EQUIPMENT (AUTO-LITE) $ 39.00
 
 
 

CAUTION!  Maintenance and service on Willys electrical systems should only be accomplished by qualified mechanics using the appropriate manuals. Voltage levels, particularly within the ignition system can be hazardous to other electrical components.In accordance with accepted automotive industry standards we do not offer refunds or exchanges on any electrical parts other than core exchanges on rebuildable generators, starters and distributors.

 
 

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