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15-08 BODY AND CHASSIS WIRING
 

TYPICAL BODY AND CHASSIS WIRING DIAGRAM

 

PLEASE NOTE- THE CORRECT WIRING DIAGRAM FOR EVERY WILLYS VEHICLE CAN BE FOUND IN THE APPROPRIATE SERVICE OR TECHNICAL MANUAL. TO LOCATE YOUR MANUAL, PLEASE REFER TO PUBLICATIONS.

 
15-08A-1  REPLACEMENT WIRING HARNESS
PREFIX PART NO. DESCRIPTION APPLICATION PRICE
RPL A-7845  HARNESS, CLOTH INSULATION  MB/GPW $ CALL
RPL 640261  HARNESS, CLOTH INSULATION HORN ON FIREWALL  CJ-2A, EARLY $ 348.50
RPL 640261T  HARNESS, CLOTH INSULATION, HORN ON FIREWALL, TURN SIGNALS  CJ-2A, EARLY $ 413.50
RPL 645176  HARNESS, CLOTH INSULATION, HORN ON FENDER  CJ-2A, LATE $ 348.50
RPL 645176T  HARNESS, CLOTH INSULATION, HORN ON FENDER, TURN SIGNALS  CJ-2A, LATE $ 413.50
RPL 645743  HARNESS, CLOTH INSULATION  CJ-3A $ 348.50
RPL 645743T  HARNESS, CLOTH INSULATION, TURN SIGNALS  CJ-3A $ 413.50
RPL 809464  HARNESS, CLOTH INSULATION, SMALL SPEEDO, TURN SIGNALS  CJ-3B, EARLY $ 413.50
RPL 911958  HARNESS, PLASTIC INSULATION, BIG SPEEDO, TURN SIGNALS  CJ-3B, LATE $ 413.50
RPL 907227  HARNESS, CLOTH INSULATION, TURN SIGNALS  CJ-5 $ 413.50
RPL 912268  HARNESS, PLASTIC INSULATION,
 TURN SIGNALS
 CJ-5 $ 413.50
RPL 805401  HARNESS, WATERPROOF  M38 $ 810.00
RPL 810549  HARNESS, WATERPROOF  M38A1/M170 $ 810.00
RPL 872264  HARNESS, WATERPROOF  M100/M416 TRAILER $ 115.00
 

PLEASE NOTE- WITH MINOR MODIFICATION, HARNESS PART NO. 912268 CAN BE USED ON THE DJ-3A/CJ-6/FC-150/FC-170 AND LATE MODEL PICKUPS AND STATION WAGONS WITH THE LARGE INSTRUMENT CLUSTER.

 

TYPICAL WIRING HARNESS

 
   

   15-08A-2  NOS WIRING HARNESS
 
PREFIX PART NO. DESCRIPTION APPLICATION PRICE
NOS 646209  HARNESS, WIRE, OVERDRIVE

 2WD VJ/SW/SD $ 92.50
NOS 909500  HARNESS, WIRING, UPPER BODY
 WITH DIRECTIONAL SIGNAL LIGHTS

 SW/SD/PU/FC-170 $ 175.00
NOS 915690  HARNESS, WIRING, UNDER BODY
 WITH DIRECTIONAL SIGNAL LIGHTS

 FC-150 $ 295.00
NOS 924088  HARNESS, WIRING, GENERATOR TO
 VOLTAGE REGULATOR

 6-226 SW/SD/PU $ 32.50
NOS 8376502  LEAD ASSY, ELECTRICAL, INSTRUMENT
 PANEL, WATERPROOF

 M38/M38A1/M170
 M151/M715 AND
 OTHER MILITARY
 VEHICLES
$ 32.50
 

  646209

$ 92.50

    909500

$ 175.00

 
 

  915690

$ 295.00

    924088

$ 32.50

 
 

 

8376502 $ 32.50
 

15-08B  JUNCTION BLOCKS

            OEM TYPE JUNCTION BLOCKS
 
PREFIX PART NO. DESCRIPTION APPLICATION PRICE
RPL 639599  JUNCTION BLOCK, 2 POST  MB/GPW/CJ-2A $ 16.50
RPL 638977  JUNCTION BLOCK, 3 POST  ALL VEHICLES $ 18.50
RPL A-1490  JUNCTION BLOCK, 6 POST  MB/GPW $ 22.50
 

  639599

$ 16.50

    638977

$ 18.50

 
 

A-1490

$ 22.50

 
            NEW TYPE JUNCTION BLOCKS
 
PREFIX PART NO. DESCRIPTION APPLICATION PRICE
RPL 639599-N  JUNCTION BLOCK, 2 POST

 MB/GPW/CJ-2A $ 8.50
RPL 638977-N  JUNCTION BLOCK, 3 POST

 ALL VEHICLES $ 9.50
RPL A-1490-N  JUNCTION BLOCK, 6 POST

 MB/GPW $ 11.50
 

  639599-N

$ 8.50

    638977-N

$ 9.50

 
 

A-1490-N

$ 11.50

 
15-08C  BATTERY CABLES AND GROUND STRAPS
PREFIX PART NO. DESCRIPTION APPLICATION PRICE
OEM A-1452 640258 BATTERY CABLE, POSITIVE, BATTERY TO STARTER SWITCH, 24" LONG

MB/GPW/CJ-2A/3A $ 18.50
OEM A-1454 640259 CABLE, STARTER SWITCH TO STARTER, 14" LONG

MB/GPW/CJ-2A $ 12.50
OEM A-1320 640259 STRAP, BATTERY GROUND, BATTERY TO FRAME AT BATTERY SUPPORT BRACE, 17" LONG

MB/GPW/CJ-2A/3A/3B/EARLY CJ-5/6 $ 16.50
OEM 941814 BATTERY CABLE, POSITIVE, BATTERY TO STARTER SWITCH, 36" LONG

LATE CJ-5/6 WITH V6-225 ENGINE $ 18.50
OEM 941816  BATTERY CABLE, GROUND, BATTERY TO ALTERNATOR SUPPORT, 29" LONG

LATE CJ-5/6 WITH V6-225 ENGINE $ 18.50
OEM A-1098 938988
 STRAP, ENGINE GROUND, ENGINE BLOCK TO FRAME, 9 1/2" LONG

 ALL VEHICLES $ 12.50
 

  A-1452/640258

$ 18.50

    A-1454/640259

$ 12.50

 
 
A-1320/640257 $ 16.50
941814 $ 18.50
 
941816 $ 18.50
A-1098/938988 $ 12.50
 
15-08D  BATTERY TERMINALS AND BOOTS
PREFIX PART NO. DESCRIPTION APPLICATION PRICE
OEM 507032 MS75004-2
 TERMINAL LUG, NEGATIVE

 M38/M38A1/M151/M715/M422 $ 8.50
OEM 507031 MS75004-1
 TERMINAL LUG, POSITIVE

 M38/M38A1/M151/M715/M422 $ 8.50
OEM BTM532  TERMINAL BOOT, LEFT ELBOW

M38/M38A1/M151/M715/M422 $ 5.50
OEM BTM531  TERMINAL BOOT, RIGHT ELBOW

 M38/M38A1/M151/M715/M422 $ 5.50
 

  507032/MS75004-2

$ 8.50 .

    507031/MS75004-1

$ 8.50

 
 
BTM532 $ 5.50
BTM531 $ 5.50
 

NOTE- THESE TERMINAL LUGS AND BOOTS CAN BE USED ON ANY VEHICLE

 
15-08E  BATTERY HOLD DOWN BRACKETS AND BOLTS
PREFIX PART NO. DESCRIPTION APPLICATION PRICE
RPL A-1291 640201   FRAME, BATTERY HOLD-DOWN,  11" X 7 1/4" MB/GPW/CJ-2A EARLY VJ/SW/SD/PU
$ 38.50
RPL A-1757 640192 STRAP, BATTERY FRAME TO FRONT FENDER, 8" LONG MB/GPW/CJ-2A $ 16.50
RPL 919824  BRACKET, BATTERY HOLD DOWN
 ALL OTHER VEHICLES $ 26.50
OEM A-1164 916878
      BOLT, CLAMP, BATTERY FRAME,     2 REQD.

 ALL VEHICLES
$ 4.50 EA.
 

  A-1291/640192

$ 38.50

    A-1757/640192

$ 16.50

 

 

919824 $ 26.50
A-1164/916878 $ 4.50 EA.
 
15-08F  MILITARY STANDARD ( MS ) WATERPROOF WIRE CONNECTORS
SINGLE LINE

 
"Y" TYPE WATERPROOF LINE CONNECTORS

 
PANEL WATERPROOF CONNECTORS

 

 
PREFIX PART NO. DESCRIPTION APPLICATION PRICE
OEM MS-27142-1  CONNECTOR, WATERPROOF, FEMALE
 12 GAUGE WIRE

 ALL VEHICLES $ 1.25
OEM MS-27142-2  CONNECTOR, WATERPROOF, FEMALE
 14 GAUGE WIRE

 ALL VEHICLES $ 1.25
OEM MS-27142-3  CONNECTOR, WATERPROOF, FEMALE
 16 GAUGE WIRE

 ALL VEHICLES $ 1.25
OEM MS-27143-1  CONNECTOR, WATERPROOF, MALE
 12 GAUGE WIRE

 ALL VEHICLES $ 1.25
OEM MS-27144-1  CONNECTOR, WATERPROOF, MALE
 14 GAUGE WIRE

 ALL VEHICLES $ 1.25
OEM MS-27144-2  CONNECTOR, WATERPROOF, MALE
 16 GAUGE WIRE

 ALL VEHICLES $ 1.25
OEM MS-27144-3  CONNECTOR, WATERPROOF, MALE
 14 GAUGE WIRE WITH RIBBED SHELL

 ALL VEHICLES $ 1.75
OEM MS-27145-1  CONNECTOR, WATERPROOF, DOUBLE
 PLUG KIT, 14 GAUGE WIRE

 ALL VEHICLES $ 3.50
OEM MS-27147-1  CONNECTOR, WATERPROOF, DOUBLE
 PLUG, FEMALE

 ALL VEHICLES $ 3.50
 

  FEMALE SHELL CONNECTOR     MALE SHELL CONNECTOR  
 

  RIBBED MALE SHELL CONNECTOR     MS-27145-1

$ 3.50

 
 

MS-27147-1

$ 3.50

 

NOTE- WE STOCK THE FULL LINE OF MILITARY STANDARD ( MS ) WATERPROOF
CONNECTOR ASSEMBLIES AND COMPONENTS IN ANY QUANTITY
CALL FOR DETAILS

 
15-08G  WATERPROOF WIRE CONNECTOR CLIPS
PREFIX PART NO. DESCRIPTION APPLICATION PRICE
OEM 8722870  CLIP ASSEMBLY, WIRING HARNESS
 3 WIRES

 ALL VEHICLES $ 8.50
OEM 8747908  CLIP ASSEMBLY, WIRING HARNESS
 3 WIRES

 ALL VEHICLES $ 8.50
OEM 8747908-1  CLIP ASSEMBLY, WIRING HARNESS
 4 WIRES

 ALL VEHICLES $ 12.50
 

  8722870

$ 8.50

    8747908

$ 8.50

 
 

8747908-1

$ 12.50

        NOTE- THESE CLIPS ARE USED TO HOLD MILITARY STANDARD (MS) WATERPROOF WIRE
                     CONNECTORS IN PLACE. THEY ARE USED ON ALL M-SERIES VEHICLES AND TRAILERS.
15-08H  HEADLIGHT PLUGS AND GROMMETS
PREFIX PART NO. DESCRIPTION APPLICATION PRICE
OEM 642988  HEADLIGHT PLUG AND WIRES

 ALL VEHICLES $ 12.50
RPL 642051  GROMMET, HEADLIGHT WIRES

 ALL VEHICLES $ 5.75 EA.
 

  642988

$ 12.50

    642051

$ 5.75 EA.

 
 
15-08I  WIRING HARNESS CLIPS
PREFIX PART NO. DESCRIPTION APPLICATION PRICE

OEM

No.3118

 CLIP, WIRING HARNESS, 1 1/2" x 1/2"
 FOR USE ON FRAME RAILS AND
 SHEET METAL

 ALL VEHICLES

$ 0.75 EA.

 

No.3118

$ 0.75

 
15-08J  WIRING HARNESS LOOMS
 
PREFIX PART NO. DESCRIPTION APPLICATION PRICE
OEM WHL-20 WOVEN COTTON FABRIC ASPHALT-COATED WIRE LOOM, SEAMLESS AND MOISTURE PROOF, 1/4" I.D, SOLD BY THE FOOT
ALL VEHICLES $ 1.50 FT.
OEM WHL-22 WOVEN COTTON FABRIC ASPHALT-COATED WIRE LOOM, SEAMLESS AND MOISTURE PROOF, 3/8" I.D, SOLD BY THE FOOT ALL VEHICLES $ 1.75 FT.
OEM WHL-24 WOVEN COTTON FABRIC ASPHALT-COATED WIRE LOOM, SEAMLESS AND MOISTURE PROOF, 1/2" I.D, SOLD BY THE FOOT ALL VEHICLES $ 1.95 FT.
 
WHL-20 $ 1.50 FT.
WHL-22 $ 1.75 FT.
 
WHL-24 $ 1.95 FT.
 

CAUTION!  Maintenance and service on Willys electrical systems should only be accomplished by qualified mechanics using the appropriate manuals. Voltage levels, particularly within the ignition system can be hazardous to other electrical components.In accordance with accepted automotive industry standards we do not offer refunds or exchanges on any electrical parts other than core exchanges on rebuildable generators, starters and distributors.

 
 
 

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